Welcome: Dongjian Printing Machinery Co,Limited
Language: Spanish ∷  English

Automatic Flexo Printer Slotter Rotary Die Cutter machine

  • Automatic Flexo Printer Slotter Rotary Die Cutter machine
  • Automatic Flexo Printer Slotter Rotary Die Cutter machine
  • Automatic Flexo Printer Slotter Rotary Die Cutter machine
  • Automatic Flexo Printer Slotter Rotary Die Cutter machine
Automatic Flexo Printer Slotter Rotary Die Cutter machine Automatic Flexo Printer Slotter Rotary Die Cutter machine Automatic Flexo Printer Slotter Rotary Die Cutter machine Automatic Flexo Printer Slotter Rotary Die Cutter machine

Automatic Flexo Printer Slotter Rotary Die Cutter machine

Automatic Vacuum Transfer Flexo Printer Slotter Rotary Die Cutter with Stacker machine
 
SPECIFICATIONS

Model DF-0920 DF-1224 DF-1628
Max. Machine Speed：
 		 300pcs/min According to the boards’ size. material 250pcs/min 200pcs/min
Max. Paper board ： 900×2100㎜ 1200×2410mm 1600×2810mm
Skip Paper board: 1200×2100mm 1500×2410mm 2000×2810mm
Min Paper board： 300㎜×600 350×600mm 500×760mm
Max Printing size： 880×2000㎜ 1150×2400mm 1550×2800
Standard Printing Studio Thickness：
 		 3.9㎜ 3.9㎜ 3.9㎜
Slot Width x slot depth：
 		 7㎜×250㎜
Knives can be added
to enlarge slotting depth		 7㎜×300㎜
（ same  ）		 7㎜×400㎜
（ same  ）
Printing Registration： ±0.3㎜ ±0.3㎜ ±0.3㎜
Slotting Registration： ±1.0㎜ ±1.0㎜ ±1.0㎜
Die Cutter Registration： ±1.0㎜ ±1.0㎜ ±1.0㎜
Die Cutting Height: 25.4mm 25.4mm 25.4mm
Thickness of Boards： 2-12mm 2-12mm 2-12mm
 
 
4. Machine Details
 
1.The leading edge of the wheel Four axis feeding system With Dust Suction System.Applied VFD (Variable Frequency Drives)  Control Suction Volume Due To Different Boards’ Size And Also Suitable For bent Boards.
2.Main Motor With Frequency Control which is much Faster And Precise Also With Start Delay Protection Function.
3.With Newest Double Screws For the Slotting Unit Adjustment, Avoid the Slotting Cutter Holder Stuck With The Axis. Softy and smoothly Adjustment, also much Precise(Our Patent Design).
4.Servo Motor Speed Compensation System To Keep Anvil Roll Speed Always The same With Die Cutting Roller.To Ensure Die Cutting Accuracy.Compensation Ranges ±3mm For Normal Corrugated boards.
5.All Units Use Expansion Sets Tight Link To Reduce abrasion of the shaft.To keep precision of the Machine for long years.
6.All Gears With Alloy Steel High temperature Heat Treatment，Precision Grinded, material is 20Crmnti or SCM415. Hardness 60-63 Degree.
7.Whole Machine Equipped with High-precision Ball Lead screw Which Make Sure the adjustment more precise and Also durable.
8.Anilox Roller With Fast Roller Shaft Structure, which can Quick Change, Same as Rubber Roller. Much Convenient and Flexible for Users.
9.Boards Guide Wheels can Fast Adjust with Fast Lock and unlock design,save time.
10.Main Motor With Start Delay Protection Function.If Not All the Units Locked Well,the Main Motor Will Not Work.
11. With Remote Control system, connected with Production Management system, can manager and check though internet.
12. More than 95percent of the electrical Elements are International Famous Brand. The Control Center use the Servo CNC positioning technology, there are Color Touch Screen And Memory Parameters in the Paper-Feeding part, the printing part, the Slotting Part. When you stopped the machine when producing products, such as clean the Printing rubber/Studio, when you close the units again, and the data you had already set will be reset automatically and you do not need set again, it saves time and papers.
13.With 9999+Orders Saved Memory Storage. With Computer Control, Save Order Date, Fast Order Shaft and also easier operate. Connect with ERT.
The machine computer hardware we use is Lenovo, software we develop by ourselves, the computer also use Windows operating system.
With Ink Shortage Alarm Device, Ink Shortage, Stop Feeding.
14. Use Central Control Computer, To achieve remote diagnosis and maintenance. Save cost and time.
15. All units use Pneumatic lock, electricity apart, the feeding wheels will stop when apart the machine to make sure the printing accuracy next time.
16．With Europe and America Design concept, Passed Europe CE Certificate Verification.

(1): Lead Edge Feeder with Vacuum Transfer

A).  Units Control.
· Pneumatic Baffle Patting Device(Side Baffle),The Patting Frequency can be setting on the touch screen with Computer.
· Apart all units with one button,auto Back To“Zero”Design.
· Transmitting Axis with Friction Type clutch,Avoid damaging the machine if any wrong operation.
· Main Motor With Start Delay Protection Function.If Not All the Units Locked Well,the Main Motor Will Not Work.
· Two Hands operate the Clutch Button,make sure the safety of the B):  Lead Edge Feeder.
· The Taiwan leading edge system control the Four axis feeding system With Dust Suction System. Applied VFD (Variable Frequency Drives)  Control Suction Volume Due To Different Boards’ Size And Also Suitable For bent Boards. Much More Precise Boards Feeding,Steady,Durable,gurantee the long time Using of the machine.
· Four Axis Feeder shafts,Large Air Volume,Much strength,which can make High Speed,Low Speed precise Feeding.
· Manual Adjust Air Volume switch,variable Volume due to different boards sizes.
· Applied Frequency Control Suction Volume Due To Different Boards Sizes.
· Positioning in the front,Reduce the feeding error,improve the feeding and slotting unit precise.
· Motorized Left And Right Stopper With Computer Control.Can be input and adjust though the Touch Screen with computer.
· Back Top Boards Stacker With Motorized Forward and backward Movement,save setting time.
· Front Boards Distance Adjust With Manual Synchronous Adjustment,convenient and fast adjust.
· Boards Feeding Number Counter,Set and Display the production Quantity.
C). The First Boards Feeding Roller:
· Solid Boards Feeding Roller With Durable Rubber cover,Tough outside and soft inner side will not damage the boards because of the small distance for boards feeding，No damage to boards shape,Fast and smoothly boards feeding with high running speed,precise boards feeding.
· The Pressure for the down roller with computer setting and adjusting,range from 0-12mm,can input the data on the touch screen.
· Boards Feeding roller surface with Tooth design,can reduce the feeding pressure of the roller to meet high feeding accuracy,reduce the boards damage,make sure the strength of the boards and also done balance correction.
The machine equipped with computer-setting Automatic back to zero, and also phase memory function, to ensure all the units have the same adjustment, automatic setting the right place, save the paper boards.
 
2): Printing Unit
 
A. Printing Cylinder/Roller.
· With seamless cylinder,With hard chromium On Surface,Cylinder center inner side with Modified treatment, to make sure it with High Resistance to fatigue, and
Also high Toughness. With Balance Correction;Marked with Latitude and longitude lines.Convenient to put or hang the printing Plate/Studios, Distance 50mm,Convenient to Hang up the printing Rubber Plate/Studio.
· Equipped with Plate/Studio scroll Plate Hanging Fasten System,Precise and easy to hang the plate/Studio,Half and full version available,Full Version suitable for 3x10mm Plastic bar.
 
B. Vacuum Transfer System:
· With Vacuum Transfer System, Linear Guider Position Fixing which makes the Printing Chromatography Much more precise.;
· Transmission Wheels Surface With Tough Processing which makes the transmission much more stably.
· Down Embossing roller Axis with Modified treatment，With hard chromium On Surface，Do Balance Correction.
· The Distance Between The Printing Cylinder and The Down Embossing Roller was setting By computer and digital display,range from 0-12mm,can be setting on the color touch screen by input the numbers simply.
· The Transmission Roller surface with Spray Tungsten carbide which makes It the longer service life.
· The Creasing Wheels Roller Transmission driven by Cam bearings Drive,Less abrasion to make the transmission more steady and smoothly.
C.  Anilox Roller:
·  Ceramic Anilox Rollers(HaiLi Brand), Do Balance Correction.
·  With Ceramic Grinding On the surface,Laser engraving anilox.(Color One __Lpi, Color Two__Lpi,  Color Three__Lpi, Color Four__Lpi.at your choose).
· The Distance Between The Anilox Roller and The Printing Cylinder/Roller is setting By computer and digital display,range from 0-12mm,can be setting on the color touch screen by input the                numbers simply.
 
D. Chamber Doctor Blades Ink Supply System.(Optional)
· Pneumatic diaphragm pump Water Ink Circulation System.
· With Gasbag Pressure compensation and micro adjustment, High precision
   adjustment, Steady With high speed Running.
· With Ink Shortage Alarm Device,Avoid damage to the doctor Blades、Ceramic Rollers and come out waste products.
· Doctor blades and ceramic rollers with automatic Self-Cleaning System, fast and convenient to change water ink.
· Anilox rollers are Separated independent driving, can clean and wash without start the main motor.
· Anilox roller with fast shifting system, it is convenient to Maintenance.
 
E. Phase Adjustment
· With High Accuracy Three Planetary gear structure, the phase can be electrical adjusted Precisely 360 degree round.
· The printing Phase adapt the PLC、Touch-Screen and Servo Motor 360 degree Adjustment,Digital Display;Also with Memory Function,When you stopped the For cleaning the Printing rubber/Studio or for order shifting,when you close the units again, and the data you had already set will be reset automatically,all units
Will go back to the position last time before apart the units.
· Phase with Servo Motor Control, Two types of speed modern can makes the running and adjustment much more precise than normal motor.
· Lateral Movement with Computer Setting and automatic Adjust,Digital display, Left and right side ±10mm.
· Phase Fixing With Pneumatic Braking Mechanism,When the machine separated or adjusting,the braking mechanism will restricted machine rotation,keeping the original printing position.
· Automatic Back to Original Position System(Memory Reset Functions) after Cleaning the printing Plate/Studio during the printing job.
 
F. Water Ink Supply System.
· Pneumatic diaphragm pump Water Ink Circulation System,Stable ink supply,Easy operate,Simple maintenance.
· With Ink Shortage Alarm Device,Ink Shortage,Boards Stop Feeding.
· Stainless Steel Ink Bucket.
· Water ink Detection Function,If the rubber roller are not “kiss” well with(Kiss Impression) the anilox roller,the pneumatic pump will not drew the water ink.
· Filter for dust cleaning to make sure water ink clean and pure.
· Anilox Roller With particular special design, avoiding ink spitting,Make sure water ink goes into ink bottle, no sink into the bearings.
 
E: Rubber Printing Roller
. The Printing pressing roller material is high quality seamless steel pipe. also do Balancing correction.
2. With High Quality durable rubber on the surface of the roller, long-life service.No damage to boards. Our rubber roll hardness is 65-70 normally in China.
3.With ChaoYue Brand Clutch and the idling run automatic of the roller to ensure the Water ink will not dry at all,Taiwan CPG motor used here.
4. Middle and high level grind with the surface, suitable for the high lines LPI request and the high accuracy large area printing.
5. The Rubber roller’s apart and close are Motorized adjustment, With the Adjustable eccentric of the distance adjusting.
6. Intermittent Trimming adjustment to make sure the Ink Evenly.
 
3):Slotting Unit
A. Pre-Creasing Wheels.
· The Upper embossing roller is solid Steel, with hard chrome plating on surface,with four sets pre-Creasing Wheels on roller,With Durable Urethane on the surface,no damage to the boards.
· The Down embossing roller is solid Steel, with hard chrome plating on surface,with four sets pre-Creasing Wheels on roller.
·
B. Creasing Wheels.
· Upper and down Creasing Wheels Roller are solid steel,Double Grinding,Hard Chrome Plating on surface, With Four Sets Creasing Wheels.
· With Durable Urethane on the surface of the Creasing Wheels,No damage to the boards, Urethane and the Creasing wheels are Removable structure,fast and easy for changing.
· The Distance Between The Creasing Wheels and Down Roller was setting By computer and digital display,range from 0-12mm.
 
 
C. Axis Of Slotting Knife.
· Axis of the Slotting Knives are solid steel,Double Grinding,Hard Chrome Plating on surface;
· The Width is 7mm of the Upper Slotting Blade, the material is Imported High Quality Alloy Steel,Grinding after heat treatment, Hard and Toughness, durable.HRC Up to 60-63.
· Imported High Quality Alloy Steel,Grinding after heat treatment;HRC 60-63,Hard and Toughness, durable.
· Same Material of the slitting knives, Upper slotting blade shape “V” with whole Circle,down blades are double pieces,Grinding after heat treatment,HRC Up to 60-63,shape and durable.
· The distance for Down Slotting Blades adjusted by computer setting and automatic, display digital,range from 0-12mm.
 
D. Phase Adjust.
· With High Accuracy Three Planetary gear structure, the phase can be electrical adjusted Precisely 360 degree round.
· The Phase adapt the PLC、Touch-Screen and Servo Motor 360 degree Adjustment,Digital Display;Also with Memory Function,When you stopped the machine and adjusted the machine during producing,when you close the units again, and the data you had already set will be reset automatically,all units
Will go back to the position last time before apart the units.
·Phase with Servo Motor Control, Two types of speed modern can makes the running and adjustment much more precise than normal motor.
· Phase Fixing With Electromagnetic Clutch Braking Mechanism,When the machine separated or adjusting,the braking mechanism will restricted machine rotation,keeping the original position Of the Slotting Blades.
 
 
E. Extra
· Spring Type Flap Cutting Design For 3ply,5Ply,7Ply.No Need Adjust,Convenient to Use.
· Single Shaft With Double Blades Structure.Slotting Height with Gears outside structure which makes easier maintenance and low cost repairing.
· Accurate lead screw (Double Screw),smoothly blocks moving,dust resistance,with liner guider further makes accurate and precise moving.
· Slotting Blades And Slitting Blades all can be moved,
· Box Height slotting setting with computer and automatic adjust,digital display,four slotting blades sections moving and adjusting Synchronous.
· The Creasing Wheels Roller Transmission driven by Cam bearings Drive,Less abrasion to make the transmission more steady and smoothly.
· Upper and Down Blade Blocks are linked and driven by Transmission shaft, the upper and down blades in the same line when moving, which makes the knives and blades longer service life.
· Protection Device equipped with the height adjustment, will no damage to the machine when adjusting.
 
Die Cutting Unit.
A. Die Cutting Anvil Cover Roller.
· The die cutting Anvil Cover Roller is high quality seamless steel pipe. with hard chrome on surface And been Grinding plating also do Balancing correction.
· Die Cutting Anvil Cover With Interlocking Design,convenient to Replace and Change.
· Anvil Roller Attached With Re-Grinding System To Keep anvil Cover Surface Smooth.
· The Anvil Cover Rubber Roller with mechanical structure makes Manual Moving Left and right, range from 0-50mm both sides, it can make sure the Urethane rubber can been worn even, longer         he service life. The lateral moving speed automatically ranges from the machine running speed,durable and reliable.
· Electrical adjustment distance of the Anvil Cover roller, digital display,range from 0-12mm.can be input from the touch screen directly.
 
B. Die Cutting Roller.
· Die Cutting Roller/Cylinder material is high quality seamless steel pipe. with hard chrome on surface And been Grinding plating also do Balancing correction.The diameter of the Die cylinder is            358.5mm.
· There is Latitude and longitude lines engraved on the die cutting roller ,With M10 standard Screw Holes.
· With Standard H=25.4mm Die cutting Mould, which make it easy fixing on the roller and also easy to Make.
· Lateral Movement Are with computer automatic Adjustment.digital display,lateral moving ranges from 0-10mm,can input though the color touch screen.
 
C. Boards Guiding Roller.
· Upper Boards Guiding Roller is Solid with hard chrome plating on surface,Two boards guiding wheels with the roller.
· Boards Guiding Wheels With Fast Locking and unlocking design,convenient adjusting and moving.
· Down boards Guiding Roller,Hard chrome plating and sandblasting, also do Balancing correction.
· Electrical adjustment the pressure of the boards Guiding roller, digital display,range from 0-12mm.can be input from the touch screen directly to finish adjustment.
· The Creasing Wheels Roller Transmission driven by Cam bearings Drive,Less abrasion to make the transmission more steady and smoothly.
 
D. Die Cutting Anvil Cover Roller Servo Motor System(Standard)
· With Expert and professional Servo Motor Control System,high quality and steady and smoothly.
· Die cutting unit Servo Motor System with Air conditioning thermostat system，To make sure the system stable running.
· Die Cutting Anvil Cover Roller With Verified Frequency Convert Motor Servo Controlling System Driving, equipped with Precision tracking speed encoder.
· Flexible Speed compensation According to the using condition,which makes sure die cutting anvil cover and die cutting mould in same speed for long time using and improving die cutting quality.
 
E. Phase Adjusting.
· Die Cutting Phase adopts servo motor controlling,which makes sure precising 360 degree phase adjustment.
· Phase adjustment with computer setting and automatically,digital display,with memory function,if adjusted during producing,it can automatically back to the original die cutting position.
· Phase Fixing With Servo Motor Controlling,When the machine separated or adjusting,the braking mechanism will restricted machine rotation,keeping the original position Of the Die Cutting Mould and position.
 
F.Waste Cleaning.
· Though Conveyor to transmission the waste scraps out of  Machine.
· With Switch for adjusting,can adjusting conveying on and off according to production.
 
4):Auto Waste Scrape Vibrator
Pneumatic adjustment rise and down boards receiving arm,Individually adjust the belt tense, Using Powerful Tooth Drive belt to make sure the enough friction avoiding boards slipping and longer service Life.
· Individual adjusting tense of the belt(Middle Section) according to the height of the box stacking,With belt transmit. Main motor is with Verified Frequency Convert control.
· Stacking height With E-Eye Sensor to control automatically,powerful chain transmission drive,up and down device with Worm gear motor with brake Motor,Which makes sure the rise and down position fixed,not slip at all.（Slow down Motor with Brand Taiwan.）
· The stack height can be up to 1700mm.
· With Weight Device Beside the wall structure which can reduce the worn of the speed reducer,and longer the service life.
· Over Type boards receiver structure and automatic boards patting,which can make boards stacking in square and tide,convenient to wrapping or other process.
· Movable boards patting device can choose patting position according to different boards sizes.
· Manual Adjusting of the back boards baffle.
· Equipped with down slipping protection device to avoid platform goes down,Makes operating safe.
· Speed can be setting Synchronous to the Main motor,can speed up or slow down automatically combined with the main motor.
· With Security Monitor,the E-Eey Sensor Will cut down the electricity supply of the motor if there are some goods or people down side the platform,the platform will stop goes down.
The Paper –receiving part is equipped with pressing mechanism;Waste cleaner is equipped with a medium-pressure fan; The waste-cleaning mechanism is composed of dual vibrating cleaning strctures; Vibrating belt is imported cylindrical elastic belt; With a semicircular groove, belt shaft can adjust the belt position flexibly; The rear end of the waster cleaner is equipped with axial fan and brush device; The belt equipped on both sides.

Auto Stacker
 
 · Pneumatic adjustment rise and down boards receiving arm,Individually adjust the belt tense, Using Powerful Tooth Drive belt to make sure the enough friction avoiding boards slipping and longer       service Life.
 · Individual adjusting tense of the belt(Middle Section) according to the height of the box stacking,With belt transmit. Main motor is with Verified Frequency Convert control.
 · Stacking height With E-Eye Sensor to control automatically,powerful chain transmission drive,up and down device with Worm gear motor with brake Motor,
 . Which makes sure the rise and down position fixed,not slip at all.（Slow down Motor with Brand Taiwan.）
 · The stack height can be up to 1700mm.
 · With Weight Device Beside the wall structure which can reduce the worn of the speed reducer,and longer the service life.
 · Over Type boards receiver structure and automatic boards patting,which can make boards stacking in square and tide,convenient to wrapping or other process.
 · Movable boards patting device can choose patting position according to different boards sizes.
 · Manual Adjusting of the back boards baffle.
 · Equipped with down slipping protection device to avoid platform goes down,Makes operating safe.
 · Speed can be setting Synchronous to the Main motor,can speed up or slow down automatically combined with the main motor.
 · With Security Monitor,the E-Eey Sensor Will cut down the electricity supply of the motor if there are some goods or people down side the platform,the platform will stop goes down. 


Previous：No Next：Auto Flexo Printer Slotter machine

CONTACT US

Name: Elisa Li
Email: dongjianmachinery@126.com
Mobiel/ Wechat: 0086 18100257009
Tel: +86-20-34731520
Fax: +86-20-34731573
Add: GUANGFO ROAD,LISHUI,FOSHAN CITY, GUANGDONG, CHINA

close